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2018年大型輪式拖拉機質(zhì)量調(diào)查情況的通報
2019-06-21
08:56:59
來源:農(nóng)機化司 閱讀量:21724
評論
導(dǎo)讀:2018年,農(nóng)業(yè)農(nóng)村部依據(jù)《中華人民共和國農(nóng)業(yè)機械化促進法》《農(nóng)業(yè)機械質(zhì)量調(diào)查辦法》,組織農(nóng)機試驗鑒定總站對部分在用大型輪式拖拉機產(chǎn)品進行了質(zhì)量調(diào)查?,F(xiàn)將調(diào)查情況予以通報,請有關(guān)省農(nóng)機化主管部門和鑒定機構(gòu)按規(guī)定做好后續(xù)工作;有關(guān)企業(yè)要進一步提升質(zhì)量意識,認真落實整改要求,努力提高大型輪式拖拉機安全性、可靠性、適用性,強化售后服務(wù)。
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農(nóng)機網(wǎng) 通知公告】
編者按:2018年,農(nóng)業(yè)農(nóng)村部依據(jù)《中華人民共和國農(nóng)業(yè)機械化促進法》《農(nóng)業(yè)機械質(zhì)量調(diào)查辦法》,組織農(nóng)機試驗鑒定總站對部分在用大型輪式
拖拉機產(chǎn)品進行了質(zhì)量調(diào)查?,F(xiàn)將調(diào)查情況予以通報,請有關(guān)省農(nóng)機化主管部門和鑒定機構(gòu)按規(guī)定做好后續(xù)工作;有關(guān)企業(yè)要進一步提升質(zhì)量意識,認真落實整改要求,努力提高大型輪式拖拉機安全性、可靠性、適用性,強化售后服務(wù)。
2018年大型輪式拖拉機質(zhì)量調(diào)查情況的通報
2018年,我部組織對部分在用大型輪式拖拉機產(chǎn)品進行了質(zhì)量調(diào)查,現(xiàn)將調(diào)查情況通報如下。
一、調(diào)查范圍和產(chǎn)品
本次調(diào)查范圍為內(nèi)蒙古、吉林、黑龍江、江蘇、安徽、山東、河南7省(區(qū))。調(diào)查對象為2016年購買、使用滿一個作業(yè)季節(jié)且享受農(nóng)機購置補貼的100~150馬力大型輪式拖拉機。共調(diào)查了31家企業(yè)生產(chǎn)的31個型號的產(chǎn)品,涉及620個用戶。
二、調(diào)查和評價方法
調(diào)查采取用戶滿意度評價的方法進行,由用戶對其使用的大型輪式拖拉機安全性、可靠性、適用性以及售后服務(wù)狀況(以下簡稱“三性一狀況”)4項內(nèi)容分別進行滿意度評價,調(diào)查人員通過現(xiàn)場詢問、查看、取證后確認,得出不同用戶對該型號產(chǎn)品“三性一狀況”調(diào)查指標的單項滿意度分值。在此基礎(chǔ)上,調(diào)查人員按規(guī)定的評價方法計算得出相應(yīng)型號產(chǎn)品“三性一狀況”的單項滿意度和綜合滿意度評價分值。滿意度評價分5檔:[90~100]分為“很滿意”、[70~90)分為“滿意”、[60~70)分為“一般”、[40~60)分為“不滿意”、[0~40)分為“非常不滿意”。
三、調(diào)查結(jié)果
本次調(diào)查,用戶對大型輪式拖拉機總體滿意度評價得分為76.02分,屬于“滿意”檔次。綜合滿意度評價為“滿意”的產(chǎn)品占調(diào)查總數(shù)的90.3%,沒有用戶“不滿意”和“非常不滿意”的產(chǎn)品,反映出用戶對產(chǎn)品的總體評價較好,但也沒有“很滿意”的產(chǎn)品。對“三性一狀況”4項內(nèi)容總體滿意度評價得分結(jié)果分別為:安全性80.56分、適用性79.00分、售后服務(wù)狀況72.28分、可靠性72.08分,安全性得分高,可靠性得分低。71%的用戶表示下次還會購買同一企業(yè)的產(chǎn)品。
2018年大型輪式拖拉機質(zhì)量調(diào)查用戶滿意度評價得分情況見附表。
四、調(diào)查發(fā)現(xiàn)的主要問題
從調(diào)查情況看,我國多種型號的輪式拖拉機產(chǎn)品基本能夠滿足農(nóng)業(yè)生產(chǎn)實際需要,但在用拖拉機產(chǎn)品也存在一些質(zhì)量問題。
(一)安全性方面。一是安全標志缺失或破損。主要表現(xiàn)為部分產(chǎn)品安全標志粘貼不全或不牢固、材質(zhì)差、粘貼部位易磨損等。二是危險部位安全防護缺失。主要表現(xiàn)為部分產(chǎn)品的風扇、電機皮帶、動力輸出軸等外露旋轉(zhuǎn)件和排氣歧管、消聲器等發(fā)熱部件防護裝置缺失,其中排氣歧管防護缺失較為普遍。三是部分產(chǎn)品沒有安裝安全框架或駕駛室,安全帶配置不全。四是照明信號裝置不齊全。主要表現(xiàn)為后視鏡缺失比較普遍,部分產(chǎn)品未安裝后反射器。
(二)可靠性方面。一是
發(fā)動機故障。主要表現(xiàn)為部分產(chǎn)品噴油泵失效、漏油,水箱開焊、漏水,啟動機失效等。二是液壓系統(tǒng)故障。有些產(chǎn)品液壓
分配器、液壓泵失效,液壓缸鉸接處磨損、相關(guān)部件漏油等。三是傳動系統(tǒng)故障。主要表現(xiàn)為變速箱故障較多,有的產(chǎn)品甚至出現(xiàn)輸出軸、傳動齒輪斷裂現(xiàn)象。四是行走系統(tǒng)故障。主要表現(xiàn)為一些產(chǎn)品制動系統(tǒng)故障、半軸斷裂、制動泵失效、輪轂軸承破損、相關(guān)部件滲油等。
(三)適用性方面。液壓提升力和液壓輸出問題較多,特別是液壓提升力不足;部分產(chǎn)品牽引力不足;有的用戶對產(chǎn)品操縱性不滿意,反映駕駛室空間小、油門拉線難拉回、踏板較重、擋位掛接不順暢等。
(四)售后服務(wù)方面。部分企業(yè)售后服務(wù)不及時,產(chǎn)品配件供應(yīng)不足,服務(wù)承諾兌現(xiàn)難,服務(wù)人員的服務(wù)能力和態(tài)度較差等。
五、問題原因分析
經(jīng)過調(diào)查分析,大型輪式拖拉機“三性一狀況”存在問題的主要原因有以下三個方面。
(一)部分企業(yè)質(zhì)量意識薄弱。一是貫徹執(zhí)行相關(guān)強制性標準不力,對相關(guān)強制標準要求的安全裝置減配、選配。二是片面追求降低成本,對零部件質(zhì)量把關(guān)不嚴、材質(zhì)選擇不當。三是忽視產(chǎn)品裝配質(zhì)量。
(二)部分產(chǎn)品設(shè)計存在缺陷。液壓系統(tǒng)流量輸出、動力輸出軸轉(zhuǎn)速、結(jié)構(gòu)質(zhì)量等設(shè)計不夠合理,影響作業(yè)效率和效能的發(fā)揮。
(三)有些企業(yè)忽視產(chǎn)品售后服務(wù)保障。一是生產(chǎn)企業(yè)售后服務(wù)人員配備不足,售后服務(wù)人員的服務(wù)理念和責任意識不強。二是所依托的經(jīng)銷企業(yè)或維修機構(gòu)售后服務(wù)能力有限,特別是柴油機排放要求國二升級國三后,發(fā)動機維修難度增大、成本增加,售后服務(wù)質(zhì)量難保證。三是對用戶的使用培訓(xùn)缺失或不到位,使用戶缺乏基本的安全操作和使用常識。
六、整改要求
我部將針對大型輪式拖拉機質(zhì)量調(diào)查中發(fā)現(xiàn)的問題,已向所涉及的生產(chǎn)企業(yè)發(fā)送一對一整改通知。相關(guān)生產(chǎn)企業(yè)要按照整改要求,強化質(zhì)量安全意識,增強誠信經(jīng)營理念和社會責任,積極采取有效措施進行整改。整改期為3個月,整改結(jié)果需經(jīng)企業(yè)所在省農(nóng)機化主管部門確認。各有關(guān)省農(nóng)機化主管部門要結(jié)合農(nóng)業(yè)機械推廣鑒定證書、標志使用情況及產(chǎn)品一致性的監(jiān)督管理要求,組織督導(dǎo)轄區(qū)內(nèi)企業(yè)按時做好整改工作,并將整改結(jié)果報農(nóng)業(yè)機械化管理司。企業(yè)收到整改通知后拒不整改或逾期達不到整改要求的,農(nóng)機鑒定機構(gòu)要按照有關(guān)規(guī)定注銷該產(chǎn)品的農(nóng)業(yè)機械推廣鑒定證書。
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